Banbury Mixer 0

Overview:

The Banbury Mixer is a high-intensity internal mixer designed to homogenize rubber compounds with superior dispersion and consistency. Ideal for heavy-duty mixing, it ensures optimal physical properties in the final compound.

Key Features:

· Twin rotors with intermeshing or tangential design

· Hydraulic or pneumatic ram control for adjustable pressure

· Efficient dust stop seals for minimal leakage

· Advanced temperature monitoring system

· PLC-based automation for cycle control

Applications:
Used in rubber conveyor belt production for pre-mixing base compounds and blending fillers, plasticizers, and curatives.

Advantages and Comparison with Competitors

Front Rubber Machinery Banbury Mixer

· ✅ Heavy-duty frame with anti-vibration mounts

· ✅ Customizable rotor design for different compounds

· ✅ High-torque gearbox ensures better mixing efficiency

· ✅ Integrated temperature & pressure feedback loops

· ✅ Modular structure for easy maintenance

❓ Frequently Asked Questions (FAQs)

Q1: What types of rubber compounds can be processed?
A: Both natural and synthetic rubber, including EPDM, NBR, SBR, and specialty compounds.

Q2: How does the hydraulic ram improve mixing?
A: It maintains consistent pressure on the compound, enhancing mixing quality and reducing cycle time.

Q3: Can we monitor the batch temperature in real time?
A: Yes, our mixers include digital temperature sensors and real-time monitoring via PLC.

Q4: How often does the dust stop need maintenance?
A: With proper lubrication, the dust stop system can operate maintenance-free for up to 6 months.