
Open Mixing Mill 0
Robust open mills designed for consistent rubber sheet preparation. Available in multiple roll sizes and configurations with optional automatic feeding and cutting systems.
InquiryOverview:
Open Mixing Mills are used for refining rubber compounds, sheeting, and warming-up. Our machines provide optimal mixing action with excellent visibility and manual control for precision.
Key Features:
· Chilled alloy steel rollers (grooved or plain)
· Variable friction ratio and motor speed
· Nip gap adjustment via handwheel or hydraulics
· Emergency stop and safety bar system
· Optional stock blender for auto mixing
Applications:
Essential for preparation before calendaring, sheet forming, and compound adjustment.
Advantages and Comparison with Competitors
Front Rubber Open Mixing Mill
· ✅ Heavy-duty frame and base for long-term durability
· ✅ High surface hardness of rolls (up to HS75)
· ✅ Stable and quiet gearbox with high torque transmission
· ✅ Option for automatic stock blender integration
· ✅ Emergency reverse and quick-stop system
❓ Frequently Asked Questions (FAQs)
Q1: What is the purpose of the friction ratio between the rolls?
A: It helps in shearing and stretching the rubber, enhancing compound dispersion during mixing.
Q2: Can I adjust the nip gap while the machine is running?
A: Yes, with motorized or hydraulic adjustment models, you can control the nip gap in real time.
Q3: What safety features are included?
A: Our mill includes an emergency stop bar, safety guards, motor brake, and reverse rotation on accident trigger.
Q4: How long do the rolls last?
A: With proper cooling and cleaning, the rolls can last 5+ years without regrinding.
Specification | Details |
Roll Diameter | 200 – 660 mm |
Roll Length | 450 – 1800 mm |
Motor Power | 15 – 150 kW |
Friction Ratio | 1.15:1 – 1.30:1 |
Nip Adjustment | Manual, Motorized, or Hydraulic |
Cooling Method | Water-cooled Rolls |
Roll Material | Chilled Cast Iron / Alloy Steel |
Safety Features | Emergency Stop Bar, Safety Cover |
Optional Features | Stock Blender, Temp. Sensor, PLC |
Mixing Capacity | Up to 300 kg/batch (based on model) |