Steel Cord production Line 0

Specialized equipment for producing steel cord-reinforced conveyor belts. Ensures precise cord tensioning, alignment, and bonding with the rubber matrix.

Inquiry

Overview:
Our steel cord line integrates precision systems for aligning, tensioning, and embedding steel wires into rubber sheets. This machinery ensures mechanical strength and structural integrity in heavy-duty conveyor belts.

Key Features:

· Pre-tensioning and aligning system

· Rubber coating and encapsulation station

· Accurate spacing and cord insertion unit

· Temperature-controlled bonding rollers

· Real-time monitoring and tension correction

Applications:
Crucial for steel cord conveyor belt manufacturing in mining, port, and bulk material handling industries.


✅ Advantages and Comparison with Competitors

Front Rubber Steel Cord Equipment

· ✅ High-precision servo tension control for perfect embedding

· ✅ Compact, modular design for easy line integration

· ✅ Real-time optical tracking of cord alignment

· ✅ Low maintenance with dust-proof cord guides

· ✅ Excellent stability at high production speeds



❓ Frequently Asked Questions (FAQs)

Q1: What types of steel cords are supported?
A: High-tensile steel cords of various diameters and surface treatments (zinc-coated, brass-coated, etc.).

Q2: Can the system be used with textile cords too?
A: This equipment is optimized for steel cords, but hybrid systems with textile options are available.

Q3: How do you ensure proper alignment of cords?
A: We use laser-based tracking with automatic correction actuators for precise positioning.

Q4: Is the machine compatible with all calendar machines?
A: Yes, our system can be integrated inline with most industrial calendar machines.



SpecificationDetails
Cord Diameter Range1.5 mm – 6.0 mm
Cord Tensioning SystemServo-Controlled / Pneumatic / Mechanical
Number of Cord Feeders10 – 60 (customizable)
Cord Spacing Accuracy±0.2 mm
Alignment ControlOptical / Laser-Based Auto Alignment
Conveyor Belt Width Capability1000 – 3200 mm
Embedding MethodRoller Press / Pre-Calender Embed
IntegrationInline with Calendar or Standalone
Production SpeedUp to 20 m/min
Optional UnitsCord Cleaning, Preheating, Tension Monitoring