
Steel Cord production Line 0
Specialized equipment for producing steel cord-reinforced conveyor belts. Ensures precise cord tensioning, alignment, and bonding with the rubber matrix.
InquiryOverview:
Our steel cord line integrates precision systems for aligning, tensioning, and embedding steel wires into rubber sheets. This machinery ensures mechanical strength and structural integrity in heavy-duty conveyor belts.
Key Features:
· Pre-tensioning and aligning system
· Rubber coating and encapsulation station
· Accurate spacing and cord insertion unit
· Temperature-controlled bonding rollers
· Real-time monitoring and tension correction
Applications:
Crucial for steel cord conveyor belt manufacturing in mining, port, and bulk material handling industries.
✅ Advantages and Comparison with Competitors
Front Rubber Steel Cord Equipment
· ✅ High-precision servo tension control for perfect embedding
· ✅ Compact, modular design for easy line integration
· ✅ Real-time optical tracking of cord alignment
· ✅ Low maintenance with dust-proof cord guides
· ✅ Excellent stability at high production speeds
❓ Frequently Asked Questions (FAQs)
Q1: What types of steel cords are supported?
A: High-tensile steel cords of various diameters and surface treatments (zinc-coated, brass-coated, etc.).
Q2: Can the system be used with textile cords too?
A: This equipment is optimized for steel cords, but hybrid systems with textile options are available.
Q3: How do you ensure proper alignment of cords?
A: We use laser-based tracking with automatic correction actuators for precise positioning.
Q4: Is the machine compatible with all calendar machines?
A: Yes, our system can be integrated inline with most industrial calendar machines.
Specification | Details |
Cord Diameter Range | 1.5 mm – 6.0 mm |
Cord Tensioning System | Servo-Controlled / Pneumatic / Mechanical |
Number of Cord Feeders | 10 – 60 (customizable) |
Cord Spacing Accuracy | ±0.2 mm |
Alignment Control | Optical / Laser-Based Auto Alignment |
Conveyor Belt Width Capability | 1000 – 3200 mm |
Embedding Method | Roller Press / Pre-Calender Embed |
Integration | Inline with Calendar or Standalone |
Production Speed | Up to 20 m/min |
Optional Units | Cord Cleaning, Preheating, Tension Monitoring |